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Low Conductance Spacers
and replacement
windows
The Window Technologies of Low
Conductance Spacers
In order to provide the proper insulation the layers of glazing must
be appropriately separated by spacers. In the 1960s, window manufactures
began using aluminum spacers. They soon realized because aluminum is an
excellent heat conductor when used as a spacer for most edge systems
there was a major heat loss at the edge of the (IGU) insulated glass
unite, reducing the energy efficiency benefits. This heat loss at the
edge of the IGU made the windows susceptible to condensation.
In order to correct this problem, manufacturers were forced to
research and develop new edging systems. Some of these new developments
included drastic designs like changing the shape of the cross-sections.
Other developments were replacing the materials not uses before for
windows, such as replacing the aluminum spacers with stainless steel,
vinyl, or fiberglass. Window manufacturers still employ these changes
today.
With the research done to improve windows, it also alerted the window
corporations they also needed to create better materials for insulation.
The more widely used insulation incorporates spacers, sealers, and
desiccants in a thermoplastic composite containing a mixture of the
desiccant material, combined with a thin, flexed, metal layer of
aluminum or stainless steel sheeting. A different advancement was to use
silicone foam spacer as insulation. This was done by incorporating
desiccants and
strong adhesives to bond to the edges of the glass. The foam was then
backed with a second sealant.
Numerous hybrid designs came out of the sudden window research. The
drive to create new and improved windows designs, which incorporated
such things as thermal breaks along with metal spacers or any of the
improvements listed above. Some of the developments that came about were
for use with multi-layered glazings or for IGUs that used stretched
plastic coatings. All of the new designs were created to interrupt heat
transfer, thus improving the energy efficiency of the product.
As widow manufactures change from standard double-glazing to
high-performance, warm edge spacers have become important. The U-factor
is a representation of the heat flow per hour (BTUs per hour) through a
square foot of window for 1oF temperature deference in the indoor and
outdoor air temperature. By switching from aluminum to a less heat
conductive edging, you will reduce the overall window U-factor by
approximately .02 Btu/hr-sq ft-°F. Remember, the smaller the U-Factor,
the lower the transfer of heat.
A better improvement would be to increase the temperature of the
interior surface where condensation forms. When the temperature outside
is 0°F improved thermally spacers may increase the temperature by 6-8°F
(3-4°C) at the line of sight on the window or 4-6°F (2-4°C) one inch
away. This is a significant development. With each new development with
insulated multiple layer windows, the improvement of the edge spacer
becomes more important.
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